Previously on Project Old Grey, we replaced some rusty, broken, rear suspension shackles on my 2002 Chevy Silverado 1500 5.3 V8. That took MONTHS. So I was thrilled when I finally had the truck back on the road. I even took it in for an inspection to see if there was anything major I was missing.
Overall, the inspection came back great. But they did point out one thing that concerned them.
That was a leaking rear differential cover. I had seen it, though I just kind of brushed it off as “an old truck thing.” But they suggested I replace the cover because of that leak. Simple enough.
But of course, nothing can be simple on this channel...
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00:00-01:09 — Intro
01:10-01:55 Jacking up the truck
01:56-03:29 Removing the spare
03:30-05:46 Removing the driveshaft
05:47-10:22 Replacing the rear differential pinion seal
10:23-11:15 Replacing the transfer case driveshaft seal
11:16-11:53 Procrastinating on the transfer case pinhole leak
11:54-14:24 Replacing the rear differential breather vent tube
14:25-18:27 Replacing the rear differential cover
18:28-19:24 Reassembling and test driving
19:25-21:58 Mitigating a mistake (pinion nut was too loose and making a whining noise because of a missing washer)
21:59-23:09 Conclusion
MUSIC
"Nothing Matters," "When you Wake Up," "The War on Intelligence," "Broke," "Everything Matters," "Nothing Matters," (all instrumental)
Fear of Water
More at / davidcoltperry
ART
"The king of the combinations," J.S. Pughe
https://www.loc.gov/resource/ppmsca.2...
"Visit the zoo - Philadelphia" (hippo), Work Projects Administration
https://www.loc.gov/pictures/item/945...
"Yes, Theodore, I've no doubt it is an elephant ...," John C. Conacher
https://www.loc.gov/pictures/item/201...
"Visit the zoo" (herons), Work Projects Administration
https://www.loc.gov/pictures/item/925...
OTHER GREAT RESOURCES
@chrisfix shows how to replace U-Joints/remove a driveshaft (this is what my 5-year-old was referring to when giving me tips): • How to Diagnose and Replace Universal...
@TRQ's video that helped me realize I forgot the washer: • How to Replace Rear Differential Pini...
@DrivelineMaster's video helped me diagnose the whining sound coming from my rear differential: • Differential Pinion Bearing Noise
@ericthecarguy has a great breakdown here on rebuilding a rear diff: • #ETCGDadsTruck Axle/Differential Rebu...
@MajorWeakness shows how he fixed the breather vent on his diff: • Axle / Differential Vent Repair on Je...
SOCIAL LINKS
Twitter: / andrewreuter
Instagram: / reuter_andrew
Facebook: / projectlab.how
Patreon: / andrewreuter