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Here's how I built a full metal expanding Iron Man Mark 5 "suitcase". This case can unfold into a full metal iron man suit complete with lights, lasers, and fire. The suit is fabricated out of 16 gauge steel that I plasma cut and bent into shape. All the pieces slid into each other to fold down into a suitcase that also features a handle to cary. This was my first time plasma cutting and working the steel in this way so there are definitely things I would change but over all I'm happy with the result and I hope you like it!
Plasma cutter: https://www.langmuirsystems.com/
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